HPP presents an unparalleled 6000-bar High Pressure Processing (HPP) gadget which protects the meals merchandise of South African manufacturers in opposition to micro organism and extends product shelf-life by means of up to one hundred percent in an all-natural way.
Why Choose High-Pressure Processing (HPP)?
HPP is a technique that kills micro-organisms thru ultra-high bloodless isostatic water stress of 6000 bar. This method extends product shelf life, ensures meals protection and protects the unique taste, texture and vitamins of merchandise in an all-natural way. HPP is the solely technological know-how in the world that does no longer use chemical nor warmth to maintain and shield food.
Here Are Our Four Guarantees
100% More Shelf Life
HPP reassures South African manufacturers of a longer product shelf existence performed thru an all-natural process. The longer your merchandise last, the in addition they can be dispensed and sold.
100% Guaranteed Food Safety
We don’t compromise on meals protection as our revolutionary protection strategies helps make sure the excellent product first-class for your brand. Protect your clients thru a upkeep system that you be aware of is reliable, protected and pure.
100% Guaranteed Taste, Colour and Flavour
Our revolutionary high-pressure technological know-how ensures the equal excellent style for your products, with the delivered advantage of a long-lasting freshness sealed in with our handy protected packaging. Take the subsequent step to turning into section of the better-for-you product revolution.
100% Biological, No Additives
Our effective HPP system utilises 60,000 kilos per rectangular inch of water strain to kill micro organism in a herbal way that does now not alter the taste, freshness or texture of food. HPP kills pathogens in a tried and examined method.
About packaging
Like any post-packaging process, HPP locations sure needs on the substances used to package deal any and all merchandise we process.
This science has its limitations:
Products have to comprise ample moisture to transmit the strain throughout, and as little air or headspace as possible—vacuum-packed merchandise are ideal.
HPP can accommodate a vary of formats, such as bottles, jars, trays and bendy packs. If the package deal can flex about 15 p.c on any one surface, it will face up to HPP compression.
Package type:
Semi-rigid, sealed polymer container succesful of use for paste, solid/sauce combos or liquid products. Consumers can both eat or dip at once from the container or spoon out into a serving dish. Typically, labelled or embellished on sidewalls as nicely as on snap match lids that cover movie seals.
Products:
- Guacamole, Salsa
- Hummus, Tabuli, and different dips
- Sauces, Dressings
- Potato, Pasta, Egg and different salads
- Soups or Broths
Key characteristics:
- Round in cross-section, occasionally with refined flat panels growing pseudo corners; typically, premade by using container dealer and supplied in nested stacks to filling operation.
- Peel seal lid motion pictures on pinnacle flange of containers and publish procedure utilized snap match lids.
- Wide openings for convenient product access.
- Sufficiently inflexible for ease of gripping through consumer, whilst making sure ample flexibility and resiliency to accommodate distortion from the headspace compression skilled all through the HPP cycle and return to unique configuration after stress release.
Juices, smoothies, and extra can be used for HPP
Package type:
Semi-rigid, sealed polymer containers principally used for liquid merchandise buyers devour immediately from the bottle or without problems pour for use. Typically, labelled.
Bottled containers need to additionally be sufficiently inflexible for ease of gripping by way of consumer, whilst making sure adequate flexibility and resiliency to accommodate distortion from the head area compression skilled at some point of the HPP cycle and return to authentic configuration after stress release.
- Juices (fruit, vegetable & blends)
- Smoothies
- Milk, colostrum, and different dairy drinks
- Cleanses and different fitness routine drinks
- Openings at pinnacle of container sized for direct customer consumption \
- Twist tops for convenient opening and resealing,
- Height to width ratios of 1.5:1 to higher than 3:1 traditional container substances & manufacturing process:
Heading: Key words*
*PET – Injection stretch blow moulded for clear containers.
*HDPE – Blow moulded for translucent to opaque containers.
*PP – Commonly used as base cloth for closures, which can additionally contain thermoplastic elastomers (TPE) in some variations for tight seals.
- PET bottles provide greater oxygen barrier than HDPE at frequent thicknesses.
- PET or HDPE bottles can be premade and shipped to filling region or for excessive volumes can be shaped at filling vicinity (PET from preforms).
- Induction sealable liners basically contain aluminium foil mixed with a warmth seal peelable layer of LDPE or copolymer-type materials.
- Head house can be flushed with N2 after filling to limit oxygen in head space.
Our Tolling service:
Thinking about launching a new line of juices, increasing your market, or exploring HPP meals processing for the first time? SAHPP tolling middle gives all the advantages of HPP with no capital or long-term funding needed.
How it works:
1 You will solely pay on a toll groundwork to use any of our full-size, best throughput HPP systems.
2 You will acquire get entry to to our in-house meals science lab and microbiology services. That is the place we proof and optimize recipes for flavour, texture, and safety, and assist deliver new merchandise to the market.
5 motives to select an SAHPP’s HPP toll processor:
1 No capital investment:
Manufacturers of all shapes and sizes advantage from competitively priced toll processing. Pay as you go and revel in the freedom to modify ability and frequency at any time.
2 Quick start-up:
Time is money, right? We strength our community of tolling facilities with the modern day Avure HPP systems, top-notch engineers, and meals science professionals to assist you get your operation up and strolling as speedy as possible. We are geared up when you are!
3 No overhead or preservation costs:
Along with decrease labour costs, insurance plan charges and different running expenses, tolling clients will have self belief understanding they do now not have to take a three a.m. emergency upkeep call.
4 Guaranteed availability:
Downtime skill misplaced revenue, which is why our toll processors are outfitted with assured ability HPP structures to preserve manufacturing shifting at all costs. That is insurance you can remember on!
5 Keep it simple:
You furnish the product. SAHPP’s toller handles the rest. From logistics to packing and different value-added services, our tolling facilities take the burden and stress out of the HPP equation.
Why pick us?
- Delicious Taste
Our HPP System continues the freshness and herbal flavours of juices, meats, fruits, and greens via a renovation approach higher than any other. - Consumer Safety
Our special HPP method inactivates micro-organisms besides chemical compounds or preservatives to guard customers towards micro organism such as Listeria and Salmonella. Your clients will no longer have to be on high-alert when they see HPP on your packaging. - Longer Shelf existence
Up to one hundred percent extra shelf lifestyles on your merchandise via our HPP process. Grocers and outlets will thank you for having merchandise which closing longer and helps them to reduce down costs. - Experience
For 60 years, Avure applied sciences has established greater high-pressure structures and extra high-pressure meals structures than all our rivals combined. Our collected information in High-Pressure Processing has made us specialists in meals maintenance and safety.
Better Shelf Life
Companies desire to be accountable and make certain appropriate meals does now not go to waste. Longer shelf existence decreases a product’s threat of ending up in a landfill. Additionally, the longer a product lasts, the in addition it can be safely disbursed and sold.
Food Safety
Due to an growing subject over meals protection and the upward jab in foodborne illness, meals producers and shops are looking for dependable meals security and maintenance techniques that will assist make sure the great product quality. Not solely do they choose to preserve their customers safe, they additionally desire to make sure their company is protected. HPP does all of this and more.
Freshness
Consumers desire fresh, handy and much less processed meals and beverages. Shoppers, specially millennials, are inclined to spend extra cash to acquire better-for-you products, and they are additionally greater inclined to lookup manufacturing techniques earlier than making purchases.
Kill Pathogens
Although many ingredients are nevertheless handled with warmness to eliminate bacteria, excessive stress processing, or HPP, achieves the equal purpose however does no longer alter the taste, freshness or texture of food. Most micro organism are killed at 60,000 kilos per rectangular inch of pressure, making HPP the higher option.
Reasons to HPP
The sparkling product are maintained, sensorial and dietary homes continue to be intact: larger meals quality, style and texture.
Destroys pathogens (Listeria, Salmonella, Vibrio, Norovirus, etc.)
Extends product shelf life: expanded distribution range, decrease returns, multiplied purchaser satisfaction.
Drastically reduces the basic microbiological spoiling flora: continues product first-class over a longer shelf life.
Supports easy label and low-sodium trends: greater profit, easy label foods.
New revolutionary meals propositions. merchandise that can’t be thermally handled can now be High Pressure Processed: innovation and aggressive advantages.
Able to shuck molluscs or extract crustacean meat besides boiling: Higher yields, sparkling flavour, minimal hand labour.
Only wishes water (which is recycled) and electricity: environmentally friendly.
Main Office
Unit 2a, Midway Park, 61 Old Pretoria Rd, Halfway House, Midrand, 0186
+27878977493 info@sahpp.co.za
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