Astratek is a dynamic EPC Contracting company
Although we classify ourselves as Engineering, Procurement and Construction (EPC) Contractors, we think about ourselves to be an extension of your team. With our special aggregate of abilities and tremendous experience, we can furnish you with a turnkey answer to your manufacturing challenges due to the fact we surely apprehend manufacturing. Our realistic ride in designing, constructing and running mass manufacturing flowers is what units us aside from different EPC

We are EPC Contractors that certainly recognize meals and beverage manufacturing, having engineered, operated and optimized some of the most relied on meals and FMCG manufacturers in South Africa. And we can assist you engineer, optimise and even function the meals manufacturing facility of your dreams, at the same time as last inside the budget. With our special mixture of abilities and significant journey of plant diagram and building and even operation, we can grant you with a turnkey answer to your meals and FMCG manufacturing challenges.

Astratek is a Level two B-BBEEE contributor and was once included in 2019.

Our Team has a deep appreciation of plant plan and operations, and is nicely known in enterprise for our modern and well-engineered solutions.

We are engineers at heart, which ability we cost engineering excellence, professionalism, reliability and honesty. Our group has labored collectively for many years in a profitable South African manufacturing team the place we have honed our competencies in the actual world.

Having had journey in a extensive range of projects, we recognize the significance discovering modern options that are price fine to construct and function making sure you supply what is required, each time. Your goal is our objective.

The Astratek household is passionate about learning. We are pushed by means of entrepreneurial spirit. We are stimulated via a accountability to our customers and their customers. We collaborate to make certain we can provide best-in-class solutions. And we love what we do.

Our expert group consists of certified and experienced Mechanical, Electrical, Mechatronics and Chemical Engineers supported by using a draughting crew and Project managers.

We Engineer
After extra than 10 years of designing, constructing and managing for some of South Africa’s pinnacle food, domestic and non-public care manufacturers, we are now presenting our professional offerings to the broader manufacturing industry. With every project, we meticulously decide an correct budget. This price range is continually tracked to make certain we do now not exceed agreed costs.

We comprehend how to construct and function plants.

We supply an end-to-end carrier supplying tailor-made to your manufacturing needs. This imparting is comprised of:

– Full engineering, procurement and building (EPC), plant sketch and construction
– Outsourced plant operations
– Plant optimisation

We Operate
Our enormous journey in working customer items manufacturing flora ability we can provide a low-priced operation management option. Focus scarce assets somewhere else and have us make sure your facility is running optimally.

This can be a attractive, affordable alternative mainly for these unfamiliar with neighborhood operations or the place manufacturing is no longer a core organisational capability. This may additionally encompass protection planning and service implementation.

We Optimise
Rising stages of complexity, abilities scarcity and lean buildings end result in suboptimal performance. We aid you to optimise your manufacturing facility. Our administration strategies include:

Remote plant monitoring
Performance equipment and facts analytics
Identification of root causes
Improvement plans
Cross-functional teams
Supply and demand administration innovation

WE ARE ENGINEERS
Astratek is a full-service engineering contractor combining services engineering know-how with plan and fabrication abilities to furnish progressive options to the purchaser items manufacturing sector.
With a deep appreciation of patron items manufacturing and the expertise of how factories are meant to work, Astratek offers business options that are each realistic and fee effective.
We delight ourselves in being in a position to add fee to manufacturing operations in guide of environment friendly operations.
Our enterprise is comprised of two expert companies, Astratek Manufacturing Engineers and Astratek Projects.
Astratek Manufacturing Engineers offers the amenities sketch and development know-how whilst Astratek Projects designs progressive options and specialised machines, in addition to offering area maintenance, installation and refurbishment services.
Collaboration between the engineering groups from Astratek Manufacturing Engineers and Astratek Projects has proved specifically precious in grasp patron wants and making ready revolutionary designs and solutions.
Astratek specialises in the layout and building of client items plant life as nicely as the sketch and fabrication of customised machines, mechanical options and structures alongside with contract upkeep and refurbishments.
In-house fabrication and preservation know-how lets in Astratek to furnish holistic long-term solutions, ongoing support of our tasks and tools in the field, in addition to contract maintenance.
In short, we are a one quit keep for end-to-end customer items manufacturing solutions.
OUR BUSINESS
Astratek Holdings with a clear approach of natural growth, geographic penetration and obtaining value-adding related corporations the team is aiming to advance into the wide variety one go-to manufacturing engineering group.
Astratek Manufacturing Engineers
Specialised planning, sketch and building of patron items factories.
Astratek Projects
Specialist layout and fabrication agency offering customised machines, systems, and contract maintenance.

As expert engineers in the client items manufacturing sector, Astratek is famend for including price to the method the place purchaser items are received, processed and packaged. Our capacity to understand, design and personalize options the place there is sophistication in the manufacturing and manufacturing system is unparalleled.
ASTRATEK GUARANTEES
Our multi-disciplinary group brings sizable in-house journey to each project. We innovate and understand how to build and function quite optimised, sustainable and resilient manufacturing plants.
We are engineers, which ability we are thorough and cost engineering excellence, professionalism, reliability and honesty. We have a deep grasp of plan

Dedicated manufacturing engineers who plan, graph and put into effect end-to-end engineering solutions for the surprisingly specialised patron items manufacturing sector. We diagram and build manufacturing flowers and services to meet contemporary demands, whilst additionally taking future capacity needs into consideration.
Our methodology is based on sound engineering concepts and our options are tailor-made to optimise business output thru efficacy in all elements of the planning, design, implementation and construction. With a comprehensive perception of the manufacturing operation, Astratek Manufacturing Engineers designs facilities that optimise plant operations.
We mix know-how in cutting-edge purchaser packaged items (CPG) and quickly shifting client items (FMCG) manufacturing operations with a full of life evaluation of system necessities to radically change market demand into facilities that meet manufacturing requirements.
Our unparalleled grasp of hygienic engineering and compliance outcomes in engineered-in compliance and product security lowering the wishes for guide protocols and procedures, eventually turning in services which are extra fantastic and resilient.

DESIGN
I. Process Engineering
Astratek employs operational modelling to decide the most effective production tactics and its required capacity. Our rigorous approach
relies on sizeable information of the OEM market to make certain we use only the most appropriate technological know-how from the most dependable suppliers. Blending good technological know-how with industrial selections via experience, ultimately determines our manner selection.
Proper amenities layout assisting proper glide is the cornerstone of efficient plant operations. We recognize how present day manufacturing
plants work and are adept at appreciation how substances and people go with the flow via the facility; alongside with the necessities of
maintainability, cleanability and compliance. These, regularly conflicting, requirements are correctly built-in via time honed methods,
multi-disciplinary sketch groups and a set of proprietary tools. Continuity is ensured via a well-developed venture ISO 9001 certified project shipping system.

Manufacturing amenities and flora require as many as 38 different services crucial to operational success. Astratek insists on fully engineered utilities to make sure reliability and performance. Our designers plan in particular for dependable offerings and utilities.

III. Engineered Utilities
Cutting-edge engineering equipment and methodologies are employed to completely analyse all the utilities required. This is done to make sure on-spec overall performance from start-up, plant durability and to assist the ease of renovation to optimise tools provider life.

CONSTRUCTION
Astratek’s method to development administration is headquartered on the doctrine of direct contracting. This ambitions to contract at once with the expert provider vendors enhancing website online manipulate and stopping ‘margin on margin’ spend. Robust web site administration and manage as nicely as full time administration of website online protection and compliance requirements through building fitness and protection experts is completed by way of having Astratek team of workers on-site throughout the assignment lifespan.
Astratek’s bendy strategy to building administration permits for a vary of business preparations from full turnkey (EPC) to format and managed building tasks (EPCM).

Specialists in the graph and fabrication of machines and systems, designing options for all individual equipment and manufacturing automation needs. We construct the whole thing from fit-for-purpose solutions, jigs and fixtures, and equipment to complete customised eco-systems.
DESIGN, FABRICATE, CUSTOMISE, BESPOKE MACHINERY
There is now not a one-size-fits-all answer for all manufacturing and manufacturing needs; customisation, retooling and tailored engineering is consequently required to gain a favored outcome. Astratek Projects employs particularly qualified, specialist desktop plan engineers with get right of entry to to the modern superior CAD equipment to supply extraordinary requests and needs.
While Astratek Manufacturing Engineers specifies necessities and interprets enterprise needs, Astratek Projects engineers are capable to supply absolutely engineered options which take running and overall performance necessities into account. Our capability to recognize wants and covert them to working options is unsurpassed. By combining superior engineering, layout and evaluation abilities with a tremendously skilled fabrication group and well-equipped workshop we are capable to address any manufacturing project.
Simplicity, hygienic layout and ease of operation, upkeep and changeover are fundamental to the consumer goods manufacturing sector, we apprehend these wishes implicitly and sketch our options to be ergonomic.
ON-SITE MAINTENANCE AND SUPPORT
Specialised and customised equipment requires ongoing guide and maintenance, and this is the place our dedicated Projects division can grant the ongoing assist imperative for operational continuity and excellence.
We consequently grant a holistic after-sales provider answer which consists of complete on-site maintenance and support. This consists of all areas of deliberate maintenance, breakdowns and manufacturing disruptions.
While meals packaging and processing is our forte, we furnish help and protection to a range of industries.
We follow the identical engineering method to preservation as we do to diagram and construction.
RECONDITIONING AND REFURBISHMENT
Astratek’s FMCG manufacturing ride offers us a sound appreciation of preservation necessities and equipment lifecycles. Choose Astratek Projects for our very pragmatic customer-centric method to the maintenance and alternative of equipment.
Where prices to change historical or out-dated equipment are prohibitive, we search for the quality answer to revitalise aging tools by way of retrofitting and refurbishment. Astratek has correctly refurbished decommissioned machinery that rival highly-priced picks for a fraction of the costs.
Talk to us earlier than thinking about retiring your current equipment.
EQUIPMENT SALES
Our good sized manufacturing engineering enterprise journey has allowed Astratek to forge robust relationships with main neighborhood and global suppliers and tools manufacturers. We are consequently capable to offer class-leading tools backed by using stable after-sales service.
Each of our suppliers and gear producers are chosen for their quality, reliability and commitment to patron service. Our popularity is constructed on the ethos of quality, as such we demand the identical from every of the groups and manufacturers we select as partners.
Our rigorous method to amenities layout and tools preference ensures Astratek makes use of solely the most suitable technology from the most dependable suppliers. You can matter on us for the satisfactory mechanical answer for your production line.

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